How EV Charging Station Maintenance Reduces Costs and Increases Reliability

How EV Charging Station Maintenance Reduces Costs and Increases Reliability

by Industry Superstore on August 27, 2024 Categories: Blog

The number of electric vehicles (EVs) on UK roads is expected to reach 11 million by 2030, driving a dramatic increase in demand for EV supply equipment (EVSE) infrastructure. As we prepare for this surge, the key question is: how do we ensure the reliability and availability of EV charging stations to meet this demand?

The Biggest Problem with EV Charging Infrastructure Right Now


One of the most pressing issues with the current EV charging infrastructure is its reliability. Many charging stations, particularly those located along interstate highways and in rural areas, often suffer from outages and lack of preventive maintenance. This inconsistency creates significant "range anxiety" for EV drivers who worry about finding functional charging stations on long trips. To effectively support the growing number of EVs, it’s essential to enhance both the availability and reliability of charging stations. This requires a proactive approach to maintenance that can help reduce servicing costs for EVSE station owners and operators, ultimately making the entire network more dependable.

Regular EVSE Maintenance Reduces Costs and Increases Reliability


Proactive and regular maintenance of EVSE is a critical strategy for reducing costs and improving reliability. EVSE manufacturers and station owners can establish an ongoing preventive maintenance program by streamlining inspections. This approach minimises downtime, reduces lost revenue from non-functional chargers, and extends the useful life of the equipment, ultimately lowering replacement costs.

As the number of EVs and corresponding charging stations increase, the need for skilled technicians to maintain these stations becomes more apparent. Manufacturers are beginning to offer total care plans that guarantee a certain level of uptime, but the shortage of trained experts presents a challenge. This gap creates opportunities for local electrical professionals to install, certify, and maintain EVSE, tapping into new revenue streams.

Tools to Simplify EVSE Maintenance


Advanced tools like the Fluke FEV350 EV Charging Station Analyser are designed to simplify maintenance and troubleshooting for AC EV charging stations. This all-in-one tool provides advanced diagnostics and detailed control pilot signal waveform analysis, making it invaluable for installation and maintenance tasks, especially in complex commercial and industrial applications.

The Fluke FEV350 can simulate multiple charging states and perform detailed error testing, crucial for diagnosing and resolving complex issues quickly.

The Role of the Fluke FEV100 in Preventive Maintenance


The Fluke FEV300 EVSE Test Adapter is another essential tool for preventive maintenance. It works in conjunction with other test and measurement tools, such as digital multimeters or ScopeMeters, to facilitate advanced diagnostics. By simulating the control pilot charging state of an EV, the FEV300 automates several safety and functionality tests without requiring an EV on site.

A technician can test a charger in 10 to 15 minutes using the FEV300, making it practical for monthly preventive maintenance inspections. If issues are detected, a licensed electrician can be called in to diagnose and fix the problem, reducing overall servicing costs. This delegation frees up more experienced electricians to focus on more complex, revenue-generating tasks.

Faster, Easier EVSE Troubleshooting


Both the FEV300 and FEV350 provide a head start in troubleshooting by quickly identifying common EVSE problems. The FEV300, when used with other test and measurement tools, can simulate multiple charging states and verify voltage transfer from the charger to the EV. This ensures proper communication between the EV and the charger, a critical factor for reliable performance.

The FEV350 integrates multiple testing capabilities into a single handheld device, streamlining the troubleshooting process. It performs comprehensive safety and performance tests, including advanced control pilot signal analysis and error detection, without requiring additional equipment. These automated test procedures and detailed diagnostics enable quick problem resolution, ensuring minimal downtime and optimal charger performance.

Reduced EVSE Service Costs Are Key to EV Growth


By delegating more EVSE preventive maintenance to skilled technicians and enabling licensed electricians to troubleshoot complex problems more quickly, inspection costs can be significantly reduced. This makes preventive maintenance programs more financially attractive to EV charging station operators and owners.

The outcome is a more reliable EVSE infrastructure, providing confidence to EV drivers that they can charge their vehicles wherever they go. Additionally, there are increased opportunities for electrical professionals to expand into EVSE support, contributing to a more robust and dependable charging network for everyone.

Conclusion


As the EV market continues to grow, the importance of maintaining a reliable charging infrastructure cannot be overstated. Regular and proactive maintenance, supported by advanced tools like the Fluke FEV300 and FEV350, is essential for reducing costs and enhancing the reliability of EV charging stations. By addressing these maintenance challenges head-on, we can build a more dependable EVSE infrastructure that meets the needs of millions of EV drivers, both now and in the future.